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Coursecode: wb5103
Coursename: Manufacturing Engineering
Course changed. See
wb5104
ECTS credit points: 2,5
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Faculty
of Mechanical
Engineering and Marine Technology
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Lecturer(s): Buiting-Csikós, ir. Cs., Prof.Dr.-Ing.habil.B.Karpuschewski
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Tel.: 015-27 83300
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Catalog
data:
Casting, Forming, Separation, Cutting, Non-traditional machining, Quality
assurance, Machine-tools & Automation, Process planning, Cost
calculation, Design for Manufacturing.
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Course
year: BSc 1st
year
Semester: 1B
Hours p/w: 4
Other hours: 1 (assessment or exercise)
Assessment: Computer/Written
Assessm.period(s): 1B, 2A
(see academic calendar)
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Prerequisites: mk6010wb, wbtp109
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Follow
up: mk6051tu,
wbtp112, wbtp301
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Detailed
description of topics:
- Introduction: survey of
manufacturing processes, economics, environmental aspects.
- Casting: mold making, lost
and permanent molds, design aspects, process selection. Powder
Metallurgy.
- Forming: manufacturing
properties of materials, massive deformation (rolling, forging,
extrusion, drawing), sheet-metal forming (bending, spinning, deep
drawing), dies/tools & machines.
- Separation: shearing,
cropping, dies and other tools, waterjet and laser cutting.
- Cutting: fundamentals, tools
& tool materials, processes (turning, hole making, milling,
grinding, finishing).
- Nontraditional machining:
chemical, electrochemical and electrical discharge machining, high
energy beam processing. Material incress techniques.
- Quality: metrology,
statistical methods, quality assurance.
- Machine-tools, mechanization
and flexible automation, numerical control.
- Process planning: macro/micro
process planning, fixturing, process selection and sequencing.
- Cost calculation.
- Design for Manufacturing.
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Course
material:
- Kals, H.J.J., Buiting-Csikós,
Cs., Luttervelt, C.A. van, Moulijn, K.A., Industriële productie
(Industrial Production), 3rd
edition, ten Hagen & Stam bv, Den Haag, 2003, ISBN 90 4400
328 3.
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References
from literature:
- Kalpakjian, S., Schmid, S.R.,
Manufacturing Engineering and Technology, 4th edition,
Prentice Hall, 2001, ISBN 0-201-36131-0.
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Remarks (specific
information about assessment, entry requirements, etc.):
- There are regular computer
tests added to the course.
- The assessment consists of
two parts: 1. computer, 2. written assessment.
- There is an additional
lecture a few days before the examination where students can ask
questions.
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Goals:
- Knowledge of the various
manufacturing processes and the corresponding terminology. Knowledge of
process planning and solution of simple process planning problems.
- Insight into process and
material parameters, constraints to the design. Awareness of the
influence of material properties, product shape and batch size on the
selection of manufacturing processes.
- Understanding the relation
between design and manufacturing.
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Computer
use:
The course is
supported by computer aided learning: computer tests to check the progress of
students and computer exercises to learn to solve process planning problems.
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Laboratory
project(s):
See for
laboratory practice wbtp109..
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Design
content:
The course
provides basic manufacturing knowledge to obtain designs which can be
realised without too high manufacturing costs.
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Percentage
of design: 50%
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